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There is nothing that can sabotage a good days windsurfing quite as much as a badly rigged sail. To make sure that you get it right every time, we asked technique guru Peter Hart and Tushingham sails to give us their advice on how to Rig it Right!
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It is important to use the correct components. The most important of these is the mast which has to be the correct stiffness and length for the sail that you are rigging.
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Most modern sails have measurements printed on the sail and sail bag which indicate the recommended settings. |
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- Luff length – Indicates the length of mast required eg. If you have a luff length of 450cm and you are using a 430cm mast, you know that your mast extension needs to be set to 20cm. It is usually best to use a mast shorter than the recommended luff length. If it is longer you will require the sail to have an adjustable head and if it is too long, the sail is likely to set badly.
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- Boom length – Indicates the length of boom required. Set your boom length accordingly. Most booms should be marked with some form of scale.
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He's got it all here! |
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- Roll the sail out downwind.
- Sleeve the mast. High luff curve makes sleeving difficult, so move to the middle of the mast to make life easier.
- Apply hand tight downhaul leaving the boom cut out loose to put the boom on.
- Attach the boom front end.
- Thread outhaul rope (Sometimes a choice of cringles is given. As a general rule, use the top one if you are tall and using the boom in the top half of the cut out.)
- Pull outhaul to max which helps downhauling as it pre-bends the mast.
- Apply full downhaul tension using one of the techniques illustrated.
- If you have set your extension and boom in accordance with the recommended settings, your sail should now look fairly good.
- Fine tune your sail to suit the conditions and your preferences and you are ready to go!
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[TOP TIPS]
Pulley hooks on the downhaul make life a lot easier.
Make sure your rope is in good condition, frayed or old thicker ropes make downhauling much harder. |
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Camber inducers are used to put shape into the sail, producing a more stable and rigid foil.
Advantages
In strong winds cambers hold the shape of the sail producing a stable and controllable sail.
In light winds the sail produces more power. |
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Disadvantages
Cambers are not suitable when de-powering of the sail is necessary ie wave sailing, transitions and beginners.
The wider luff tube makes uphauling more difficult.
Rigging is more difficult due to the friction of the cambers on the mast.
Luckily, modern cambered sails are a lot easier to rig than they used to be. Here are some tips that should help you:
- Try to feed the mast through the cams when sleeving your mast up the luff tube.
- You will probably need to hold the cams with your hands as you sleeve the mast to prevent them from popping off.
- Once sleeved, apply downhaul in a smooth continuous manner to prevent the cams from popping off.
- If the cams do pop off, release the batten tension on the inducer, outhaul well beyond maximum, release all the downhaul tension and then lean on the batten near the inducer and pop it back on.
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Peter Hart with mast, cam and batten
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"IF THE CAMS DO POP OFF, RELEASE THE BATTEN TENSION ON THE INDUCER, OUTHAUL WELL BEYOND MAXIMUM, RELEASE ALL THE DOWNHAUL TENSION AND THEN LEAN ON THE BATTEN NEAR THE INDUCER AND POP IT BACK ON." |
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Downhaul controls the twist and fullness of a sail.
Not Enough Downhaul
- Horizontal creases
- Poor batten rotation
- Heavy and draggy feel
- Narrow power band – too easy to under or over sheet
Too much Downhaul
- Battens pull away from the mast
- Main section of the sail goes too flat
- Leech goes too loose and just flaps
- No drive out of the sail
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[TOP TIPS]
Outhaul controls power. Less outhaul = more power |
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Too little outhaul
- Sail sets with too much fullness and centre of effort will move in response to gusts giving indistinct feel
- Sail gets back-handed in gusts
- Reduced upwind performance
- Difficult to control when windy
Too much outhaul
- Centre of effort is not well located because the sail is set too flat giving indistinct feel
- Twitchy feel – no definite power point
- Lack of power from the sail
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Creases usually indicate a poorly rigged sail. However it’s easy to sort out if you remember the basic principle that the creases generally point to the cause of the problem area.
Vertical creases
Pointing towards the batten and indicating not enough batten tension
Horizontal creases
Pointing towards the luff, indicating not enough luff tension and therefore not enough downhaul.
Diagonal creases
Pointing from the luff to the outhaul, indicating that the problem lies with the outhaul. Too much outhaul.
However, don’t get too hung up about creases. Many sails do crease, particularly when under loading. |
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A well designed and a well rigged sail should:
- Provide instant positive drive to get the board onto the plane.
- The sail should pull from one direct point, making it controllable and easy to handle.
- Flex and breath to absorb gusts and the shock sent into the rig when the board slams into waves.
- Have a wide sheeting angle so power can be controlled by sheeting and oversheeting.
- Rotate easily to help through turns.
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How does a sail work?
There is a point on the luff where the cloth (luff sleeve) goes from being tight near the top to loose as you move down the luff. If you draw a line from this point to the end of the boom, you find that below this line is the ‘power triangle’ and above it is the part of the sail that can flex and spill the power. |
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As you release downhaul, the tension point moves up the luff tube and increases the size of the power triangle and therefore the power of the sail.
General tuning points
- Downhaul until the leech is floppy to the 3 rd batten down (99.9% of windsurfers don’t put enough downhaul on!)
- Apply approx 1-2 cm of outhaul to most sails
- Battens above the boom should be pulled just away from the mast and rotate easily
- Batten tension should get rid of wrinkles and no more
- Set your boom and extension so there is minimal gap between the sail and the pulley block.
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Fine Tuning for light winds
In light winds, we want a sail that pulls us quickly onto the plane and works efficiently once there. To achieve this, go for:
Minimum downhaul setting
Neutral or negative outhaul
Slightly higher boom height
Be careful not to release the downhaul too much. Your sail will pull a lot in your arms but will not get you onto the plane efficiently.
Fine Tuning for strong winds
In strong winds, control is essential. Fine tune your sail in the following way:
Maximum downhaul setting
Positive outhaul
Slightly lower boom and longer harness lines
However, beware of over downhauling your sail as the leech will become too loose and just flap around causing control problems in transitions. Similarly, too much outhaul will make the sail feel overly twitchy and powerless.
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Fine Tuning for speed
A sail tuned for speed will have masses of controllable power (most likely pulling from the backhand). This is great for reaching terminal velocity, but will not be pleasant for transitions and comfortable sailing, so beware! To break speed records, follow these pointers:
Choose a slightly bigger sail than normal.
Use negative outhaul, particularly if downwind speed is your objective.
Downhaul to near maximum which will make the sail controllable in gusts and increase top speed potential. |
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Fine Tuning for freestyle
For freestyle, you want a sail that is controllable and predictable.
Choose a slightly smaller sail than normal.
Use reduced downhaul to ensure the leech doesn’t get too loose (which makes the sail less predictable in transitions).
Use positive outhaul to flatten the sail and improve control. |
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Fine Tuning for waves
Wave sailing set up caters a lot more for personal preference. Downhaul gives a sail control so most sailors tend to favour moderate to high downhaul settings.
If the focus is on jumping, then power is required and outhaul will be reduced to achieve this.
If the focus is on riding, then a less powerful and ‘neutral’ feeling sail is preferable so outhaul tension is increased. |
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Tuning the mast
Using a mast with a different stiffness rating will alter the performance of your sail.
A stiffer mast is likely to make the sail less forgiving in gusts but can give a little more power in lighter winds. A stiffer mast is usually more suited to heavier sailors.
A softer mast gives the sail more flexibility making the sail feel more responsive and ‘alive’ and is usually the preferred option.
If your mast is too long for your sail, you can actually cut it down (although we don’t recommend cutting more than about 20cm off it). Cutting the length from the top of the mast will effectively increase the masts stiffness whereas cutting the length from the bottom will make the mast more flexible. Beware that this is a ‘terminal’ option and is likely to void any warranty that you may have on the mast! You must also be careful that the taper at the bottom of the mast may prevent your mast extension/base fitting if you cut too much off. You have been warned! |
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This feature has been based around the Tushingham Rig It Right DVD, you can get a copy of this DVD at your local Tushingham dealer. |
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Lizzie Smith
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